Polycrystalline Diamond (PCD) cutting tools or PCD reamer apply in the process of cutting aluminium, brass and copper, graphite, and other materials like wood, plastic, and carbon-fiber-reinforced polymer (CFRP).

You can utilize them to attain high resistance to abrasive and high hardness. This can result in a cutter that has greater longevity than traditional cutters. They can be made to your precise measurements.

Additionally, it’s used is to enlarge an opening that is located in a close tolerance with high surface finish and cylindricity, concentricity, and. Therefore the pcd reamer full form pcd reamer combination achieve the required precision and finish with a reduced machining time.

Polycrystalline Diamond (PCD) Cutting Tools

PCD GC001

PCD GC001 is submicron-sized at 0.5-1?m. This ultra-fine grain structure is suitable for applications that require mirror finishes because of its sharp edge or retention.

Therefore, it is a good idea to use it when in need of an extreme resistance to chipping rough cutting and milling aluminium alloys. This grade is suitable for machining titanium and composites.

PCD GC002

PCD GC002 features a 2?m grain size with more cobalt , making it easier to process.

It is therefore ideal for complex tools for excessive processing wherein the grain size is suitable for thread and profile cutting tools and also in wear part applications.

PCD GC010

This grade is a 10?m size grain that is a PCD grade ideal for numerous applications that require a good balance of durability and wear resistance.

Thus, you can do roughing and finishing using a single tool low to medium-content aluminium alloys.

PCD GC025

The PCD GC025 grade has an average grain size of 25?m. This is the best wear resistance under abrasive machining conditions.

That being said, it is perfect for rough cutting and milling of aluminum alloys since they have a high chip resistance best used to machine composites and titanium.

PCD GC030

The grain size of PCD GC030 is between 2?m to 30?m. This is a multi-modal PCD that gives PCD GC030 an exceptional wear resistance, edge strength as well as edge quality.

MMC and high-silicium aluminium alloys and bimetal alloys are excellent.

It is therefore very robust to abrasions and has outstanding thermal stability.

What are the different kinds of PCD Reamers?

PCD Reamers are made to order , based on the specifications of customers. For instance:

PCD Drill Reamer

Delamination and superior quality holes are possible with the dagger-style geometry.

Reamer for PCD

To ensure greater precision.

Diamond PCD Reamer

For high-intensity boring which requires more force, precision drilling, and heightened stability.

Reamer in Silver Stainless Steel

For industrial use because of its long-lasting nature.

PCD Reamer uses in the Automotive Industry?

Unlike the PCD automotive reamers, the traditional ones aren’t suitable for the following specifications.

This is because precision in manufacturing of products has become more important and essential. So pcd reamer cutting speed ensures a top surface finish with high accuracy for efficient manufacturing.

In essence, they can help to:

Tool life is long (10 times longer than carbide)

Ream holes faster (over 300m/min)

Enhance productivity of work

With tighter tolerances and smaller margins of error.

Create cleaner-edged holes and top-quality ones

Costs of production that are lower overall

ISO 9001:2015 Certification to improve quality control

For the best smoothness, flawless fitting and maximum efficiency For optimal performance, PCD automotive reamers.